Fabric Singeing & Bio-Polishing
Estimated Reading Time: ~4 minutes
Process Principle
The singeing process removes surface fuzz through precise thermal control.
When flat fabric passes through gas flames (800–1000 ℃) or heated copper rollers at controlled speeds (90–120 m/min), protruding fibers are instantly carbonized.
Temperature settings (320–400 ℃ for cotton) and speed coordination ensure effective fuzz removal while preserving base yarn integrity.
Process Comparison
| Singeing | Bio-Polishing | |
|---|---|---|
| Heat/Treatment | Instant heat (0.1–0.5 s) | Enzymatic treatment (45–60 min) |
| Fiber Suitability | Universal application | Cellulose fiber preferred |
| Pilling Resistance | +4 | +3 |
| Strength Loss | <3% | 8–12% |
Integrated Process
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Pretreatment: Scouring → Bleaching → Mercerizing (cotton)
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Singeing: Dual-side treatment (2 front/2 back burners)
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Light Polishing: Acid cellulase (0.5–1.2% o.w.f)
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Finishing: Heat-setting (160 ℃ × 30 s) → Mechanical softening
Technical Benefits
Testing shows the combined process achieves:
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82% fuzz density reduction
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4.5 pilling resistance rating (ISO 12945-1)
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92% tearing strength retention
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35% smoothness improvement (KES evaluation)
Technical Support
Need customized solutions?
Contact LY Denim experts for:
▸ Process optimization
▸ Cost analysis
▸ Sample comparison
📩 Email: malone@lydenim.com