Spinning
Our production begins with transforming raw cotton into high-quality yarn. Using advanced spinning technology, we carefully select premium cotton and spin it into thread for our fabrics. Each batch of yarn is meticulously inspected for any inconsistencies, which are removed to ensure the highest quality before moving on to the next stage of production.
Step 2
Dyeing
After spinning the yarn, we proceed to color it using a specialized dyeing process. High-quality dyes are deeply infused into the fibers, ensuring vibrant, long-lasting colors. The yarn is immersed in the dye six to nine times, allowing it to fully absorb the color and significantly minimizing the risk of fading or discoloration.
Weaving
Following the dyeing process, the yarn is carefully woven together to create the durable, flexible denim fabric we are renowned for. Our precise weaving technique ensures the fabric meets high standards of strength and flexibility. We take special care to weave the yarn according to your specifications, allowing for customized designs that meet your unique requirements.
Step 4
Shrinkproofing and Desizing
After dyeing and weaving, the fabric undergoes several treatments to minimize the risk of shrinkage and desizing. Our processes include singeing, mercerizing, and pre-shrinking, among others, ensuring the fabric maintains its size and shape. These methods help the fabric retain its precise measurements over time, providing consistent quality and performance.
Step 5
Inspection and Warehousing
Before our fabrics are stored in the warehouse, they undergo rigorous inspections by our quality control team to ensure consistency and high standards. Once in the warehouse, samples are selected for additional testing to verify their quality. These thorough pre-shipment inspections ensure that you receive only the finest fabrics that meet your brand’s expectations.
